Important Safety Notice

Safe Unpacking of Palletised Products

Reference: MSN-2026-01  |  Issued: August 2026

Applies to all MERLYN palletised products, including shower enclosures, bath screens, shower walls and shower trays, secured with pallet wrap, strapping and/or timber framing.

Step 1

Know your pallet type

Pallet wrapped pallets

Products secured to a flat pallet with pallet wrap and/or strapping only.

Three-sided pallets

Products secured within a timber frame on three sides, with pallet wrap and strapping. Remove the pallet wrap and strapping only. Never remove or dismantle the timber frame while products remain on the pallet.

Four-sided pallets

Products secured with pallet wrap, strapping and fully enclosed within a timber frame. Only the front panel must be removed to access the products. Never remove or dismantle the timber frame while products remain on the pallet.

Once opened, all pallets must not be moved from their storage location while products remain on the pallet.

Step 2

Before removing pallet wrap, strapping or the front panel

  • The pallet must be in the final picking location before removing packaging.
  • Visually inspect the pallet for signs of leaning, movement or instability.
  • Stand in a safe zone, away from the potential path of falling cartons, before cutting pallet wrap or strapping or removing the front panel. Release restraints slowly and progressively while maintaining a safe position at all times.
  • On three-sided pallets, take particular care at the open face, where products are not restrained by the frame.
  • On four-sided pallets, remove all fixings safely and from a safe position, then ease the front panel away without standing in its path. Products may have settled against the panel in transit.
Step 3

If the load moves or appears unstable

  • Do not attempt to hold, support or restrain any cartons if they move or appear unstable.
  • Never attempt to catch or support a falling product.
  • Stop unpacking immediately, keep all personnel clear of the pallet, and escalate to your supervisor or site safety representative before any further wrap or strapping is cut, or panels are removed.

Share this notice

Follow safe manual handling best practice at all times. Please share this notice with all personnel involved in receiving, storing, handling or unpacking MERLYN palletised products.

If you have any questions regarding this notice, please contact us using the details below.

Issued by Charlie Soden, Managing Director Merlyn Industries Ltd
info@merlyn.ie
tel:+353567791555+353 56 779 1555